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655 Page Blvd. · Springfield, MA 01104 · Phone: (413) 739-8170 · Fax: (413) 739-7964


KURAKI MODEL KV-2000 CNC VERTICAL MACHINING CENTER
WITH FANUC SYSTEM 16M

KV-2000

MACHINE OUTSTANDING FEATURES:

* FANUC 16M CONTROL WITH 32 BIT MICROPROCESSOR.
* DESIGNED WITH THE OPERATOR IN MIND FOR EASY OPERATION.
* BUILT-IN CNC UNIT AND ELECTRICAL COMPONENTS.
* PENDANT CONTROL PANEL PROVIDES ALL NECESSARY OPERATIONAL SWITCHES.
* DIRECT COUPLING OF BALL SCREWS AND AC SERVO MOTORS REDUCES BACKLASH TO A MINIMUM AND PRODUCES HIGH TORQUE RATIOS.
* SPINDLE SPEED IS 4,500 RPM STANDARD.
* DOUBLE ROLLER & DOUBLE ANGULAR FOUR (4) BEARING SPINDLE.
* GEARED HEAD WHICH PRODUCES FULL 25 H.P. AT 205 RPM.
* STANDARD EQUIPMENT INCLUDES SPINDLE OIL CHILLER.
* RUGGED AND MASSIVE BED CONSTRUCTION.
* ALL MEHANITE CASTINGS.
* ALL WAYS HARDENED & GROUND WITH TURCITE "B" MATING SURFACES.
* BUILT-IN PROGRAMMABLE SEQUENCE CONTROLLER GUARANTEES HIGH RELIABILITY.
* TRUE RANDOM BI-DIRECTIONAL TOOLCHANGER.
* "TOOL DOCTOR" IN THE CONTROL TO MONITOR TOOLCHANGE POSITION.
* FANUC PROGRAMMABLE CONTROLLERS THROUGHOUT THE ENTIRE MACHINE.
* MANY OPTIONAL CONTROL FEATURES ARE STANDARD WITH KURAKI.
* MANY OPTIONAL ACCESSORIES INCLUDED IN BASE PRICE OF MACHINE.

THE KURAKI KV-2000 VERTICAL MACHINING CENTER IS PROVIDED WITH A GEARED SPINDLE HEAD WITH STANDARD SPINDLE OIL CHILLER TO MINIMIZE ANY THERMAL DEFORMATION BETWEEN THE SPINDLE CENTERLINE AND THE COLUMN OF THE MACHINE. THE BED, COLUMN, TABLE AND SADDLE ARE MADE UP OF HEAVILY RIBBED MEHANITE CAST IRON WITH HARDENED AND GROUND SQUARE WAYS AND TURCITE ON THE MATING SURFACES. THE COLUMN UTILIZES A DOUBLE WALLED CONSTRUCTION AND MACHINE WEIGHT OF 36,000 LBS. INCREASES STABILITY AND RIGIDITY. THE 6,000 RPM SPINDLE WITH 25 HP AC SPINDLE DRIVE WILL PROVIDE FULL HORSEPOWER AT 205 RPM, AND DUE TO A FOUR (4) BEARING SPINDLE CONFIGURATION WITH DOUBLE ANGULAR AND ROLLER BEARINGS, THE SPINDLE IS RIGID ENOUGH TO ALLOW FOR 6,600 FOOT LBS. OF Z AXIAL THRUST DURING THE MACHINING OPERATION. THE X, Y, AND Z AXIS BALLSCREWS ARE PRETENSIONED AND SECURED AT BOTH ENDS BY ANGULAR THRUST BEARINGS. THIS TYPE OF CONSTRUCTION PREVENTS ELONGATION DUE TO TEMPERATURE FLUCTUATIONS, AND THE COUPLING OF THE BALLSCREWS DIRECTLY TO AXIS DRIVE MOTORS ALLOWS FOR HIGH POSITIONING ACCURACIES AND REDUCES ANY LEVEL OF BACKLASH. THE RANDOM BIDIRECTIONAL TWIN ARM TOOLCHANGER IS LOCATED ON THE SIDE OF THE COLUMN AND THEREFORE ALLOWING FOR NO WORKPIECE INTERFERENCE DURING THE TOOLCHANGE CYCLE. UNUSUAL Z AXIS CLEARANCE OF 37.8" BETWEEN THE SPINDLE FACE AND THE TOP OF THE TABLE ALLOWS FOR THE MACHINING OF HIGH WORK PIECES OR UNENCUMBERED USAGE OF ROTARY TABLES OR INDEXERS. WIDE Y AXIS TRAVEL OF 31.5" AND 6,600 LBS. TABLE LOAD ALLOWS FOR WIDER PARTS TO BE MACHINED THAN OTHER MACHINES IN THE SAME CLASS.

 

SPECIFICATIONS:

TABLE LONGITUDINAL TRAVEL (X) 80.0"
TABLE CROSS TRAVEL (Y) 31.5"
SPINDLE HEAD VERTICAL TRAVEL (Z) 29.92"
TABLE WORKING SURFACE 27.56" x 82.68"
MAXIMUM TABLE LOAD CAPACITY 6,600 LBS.
DISTANCE BETWEEN TABLE TOP TO SPINDLE END 7.87" - 37.80"
TABLE T-SLOTS 0.87" x 5
DISTANCE BETWEEN SPINDLE CENTER TO COLUMN SLIDE WAY 31.5"
 

SPINDLE HEAD:

SPINDLE TAPER - STANDARD BT-50
SPINDLE SPEED RPM 30 - 4,500 VARIABLE
(Optional 6,000)
SPINDLE SPEED INCREMENTS 1 RPM
CUTTING FEED (X, Y & Z) .04 - 141.73 IPM
RAPID FEED (X, Y & Z) 394 IPM
 

MOTOR:

MAIN MOTOR (25 HP/AC) 25 HP/AC 220/3/60
FEED MOTOR 5.1 HP/AC
COOLANT PUMP MOTOR 0.25 - 2 HP/AC
LUBRICATION PUMP MOTOR 3 HP/AC (2 PCS.)
 

AXIAL FORCE:

X AND Y AXES 2,200 LBS.
Z AXIS 4,480 LBS.
 

ACCURACY:

POSITIONING PER AXIS +/- .0004"/FULL STROKE
POSITIONING REPEATABILITY PER AXIS +/- .0002"
 

AUTOMATIC TOOLCHANGER:

TOOL STORAGE 32 PCS.
TOOL SELECTION (BI-DIRECTIONAL) RANDOM SELECTION
MAX. TOOL DIA. (ALL POCKETS FULL) 4.33"
(ADJACENT POCKETS EMPTY) 7.87"
MAX. TOOL LENGTH 15.75"
MAX. TOOL WEIGHT 44 LBS.
TOOL CHANGE TIME - TOOL TO TOOL
                                        - CHIP TO CHIP
5 SECONDS
10 SECONDS
MACHINE HEIGHT 133.86"
REQUIRED FLOOR SPACE 246" x 187"
NET WEIGHT 36,300 LBS.
 

STANDARD ACCESSORIES FOR FANUC SYSTEM 16M:

SIMULTANEOUS 3 AXES CONTROL
MDI & CRT CHARACTER DISPLAY
PART PROGRAM STORAGE & EDITING CAPACITY 264 FT
TOOL OFFSETS 16 SETS
SINGLE BLOCK
OPTIONAL BLOCK SKIP
MANUAL ABSOLUTE ON/OFF
DRY RUN
MACHINE LOCK
Z AXIS COMMAND CANCEL
M.S.T. CANCEL
OPTIONAL STOP M00/M01
CIRCULAR INTERPOLATION
CIRCULAR INTERPOLATION BY RADIUS DESIGNATION
CANNED CYCLE G73, G4, G76, G80 - G89
CUTTER COMPENSATION G40 - G42
TOOL LENGTH COMPENSATION
REFERENCE POINT RETURN MANUAL G27 - G30
MANUAL PULSE GENERATOR x1, x10, x100
M FUNCTION M80, 81, 82
T FUNCTION 2 DIGIT
S FUNCTION 4 DIGIT
TAPE PUNCH INTERFACE RS-232C
INCH/METRIC CONVERSION
STORED STROKE LIMIT
STORED PITCH ERROR COMPENSATION
RAPID TRAVERSE OVERRIDE
PART PROGRAM COLLATION
EIA/ISO CODE INPUT
PROGRAM RESTART
TAPE INPUT OF OFFSET DATA
RUN HOUR DISPLAY
TOOL LENGTH MEASUREMENT
WORK COORDINATE SYSTEM SHIFT
 

STANDARD ACCESSORIES:

COOLANT DEVICE
SPLASH GUARDS (TABLE TYPE)
COIL TYPE CHIP CONVEYOR
WORK LIGHT
SIGNAL LIGHT
AIR BLOW THROUGH THE SPINDLE
SIDE RAIL CHIP COVER
SPINDLE OIL CHILLER
POWER SHUT OFF DEVICE

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